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IIoT Platform

A Platform for Digital Transformation of Your Manufacturing Operations with the Power of IoT

IIoT Platform
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Datonis Digital Factory

A Platform for Digital Transformation of Your Manufacturing Operations With the Power of IoT

The Digital Platform as Dynamic as Your Business

Unified Platform

As a unified platform, Datonis Digital Factory offers a solution to every possible problem that could hamper your targeted results on the shop floor.

MACHINE + PROCESS + PEOPLE

We bring machine, people and processes together to break data silos and build a data lake that spans your manufacturing operations.

  • "Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made."

    David Mariott
    David Mariott Director of IoT, Spectra Symbol
  • "Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made."

    David Mariott
    David Mariott Director of IoT, Spectra Symbol
  • “Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.

    Dr. Ravi M. Damodaran
    Dr. Ravi M. Damodaran (President – Technology & Strategy), Varroc Group
  • “Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.

    Dr. Ravi M. Damodaran
    Dr. Ravi M. Damodaran (President – Technology & Strategy), Varroc Group
  • “Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –

    Prayas Energy Group (PEG)
    Prayas Energy Group (PEG) An Indian NGO focused on Energy Advocacy to State utilities
  • “Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –

    Prayas Energy Group (PEG)
    Prayas Energy Group (PEG) An Indian NGO focused on Energy Advocacy to State utilities
  • "Altizon's Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security."

    Richard Consoli
    Richard Consoli President of Cross Company ISG
  • "Altizon's Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security."

    Richard Consoli
    Richard Consoli President of Cross Company ISG
  • “We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives."

    Anil Makkar
    Anil Makkar Manufacturing Director, JK Tyre
  • “We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives."

    Anil Makkar
    Anil Makkar Manufacturing Director, JK Tyre

AI and ML Made Easy

We bring meaningful insights from your data to the fore to optimize your day-to-day as well as specific production requirements.

Persona-Friendly Solutions

We have a vast menu of solutions catering to the C-suite as well as to the employees working with the machines on the shop floor.

One Digital Factory | Many Outcomes

Datonis Digital Factory powers your digital journey with a suite of manufacturing apps.

Real-time monitoring, analytics & alerts on production and productivity KPIs.

Real-time & automatic process compliance, analysis, and alerts

Enable real-time condition/periodic/planned maintenance, analytics, alerts, maintenance records, & history

Digitization for paperless operations with reporting and alerts

Digitize engineering document management and rendering to different user personas

Monitoring, analytics, and alerts on key energy and utilities KPIs

Real-time track and trace, anomaly detection, and analytics

Enable dashboards, interplant operations monitoring, and analytics for the C-level

Build Machine Learning models, deployment on live streaming data

Operator Workbench to provide inputs, raise alarms, call for support and refer to the documentation

Real-time plan vs actual visibility, bottleneck identification, and analytics

Empower business users to build and publish inter-dimensional dashboards

Measurable Impact Across Verticals

Automotive

With Datonis Digital Factory, automotive manufacturers across the globe are removing bottlenecks in operations and controlling conversion costs due to increased visibility.
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REDUCED UNPLANNED DOWNTIME PER MACHINE

1,500 hours

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REDUCED LABOR COST

25%

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REDUCED ELECTRICAL ENERGY PER PLANT

43,000 units

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REDUCED REWORK PER LINE

450 hours

* Annual average

Beverage / CPG

Datonis Digital Factory has introduced predictability in the CPG supply chain and operations, helping manufacturers digitally trace their raw material sources and processing conditions.
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REDUCED UNPLANNED DOWNTIME PER MACHINE

1,400 hours

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REDUCED LABOR COST

20 ‒ 22%

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REDUCED SHIFTS FOR THE SAME LEVEL OF DEMAND

600 shifts

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REDUCED POOR QUALITY, YIELD OR REWORK

21%

* Annual average

Chemicals

With Datonis Digital Factory, chemical manufacturers are breaking data silos to improve overall rolled throughput yield, reduce energy & utilities consumption and predict outcomes with increased accuracy.
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REDUCED UNPLANNED DOWNTIME PER MACHINE

380 hours

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REDUCED FUEL CONSUMPTION FOR HEATING

8,000 Kgs

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REDUCED ELECTRICAL ENERGY PER PLANT

74,000 hours

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REDUCED POOR QUALITY, YIELD OR REWORK

32%

* Annual average

Industrials

Datonis Digital Factory is helping Industrials sector optimize the energy & consumables consumption, monitor critical machine parameters, remove bottlenecks and perform root cause analysis.
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REDUCED UNPLANNED DOWNTIME PER MACHINE

2,400 hours

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Improved capacity utilization and insourcing

30 ‒ 35%

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REDUCED TOTAL MANUFACTURING LEAD TIME

45%

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REDUCED ELECTRICAL ENERGY PER PLANT

48,000 units

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IMPROVED ORDER DUE DATE ADHERENCE

36 ‒ 38%

* Annual average

Altizon Recognized by

Gartner in the 2020 Magic Quadrant

for Industrial IoT Platforms for the third consecutive year

SRF Case Study

SRF Connects a Complex Chemical Manufacturing Process and Drives Improvements in Product Quality

Quality improvement by deep analysis of parameters critical to the manufacturing process

Optimization of fuel and power consumption

Reduction of line breakages and improving overall productivity by predictive maintenance

Bimal Puri, VP and CIO – SRF Limited

" At SRF, we use IoT data for correlating process parameters, which helps us with better planning and cost savings. We have adopted many automation technologies and are now moving on to predictive analytics. The technology that we invested in is showing returns today. "

SRF Case Study
JK Case Study

JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis

Bridging the gap between critical processes, from mixing, calendaring and extrusion to cutting, winding and curing

Constant process quality optimization and predictive maintenance

ERP integration for increased visibility and prudent production planning

Anil Makkar, Manufacturing Director – JK Tyre

" We are using Altizon’s platform as the single source of truth for monitoring our operational KPIs and continuous improvement initiatives. We are in the process of scaling the solution to multiple plants. "

JK Case Study
TVS Case Study

TVS Motor Company Gears Up for Industry 4.0 Using Datonis and Benefits From Horizontal Deployment

Improved visibility and constant improvement in Overall Equipment Efficiency (OEE)

Reduced Mean Time to Repair (MTTR) as a result of predicting failures early on

Savings in time and effort as a result of the solution’s ability to be horizontally deployed

SK Vijay, General Manager – TVS Motor Company

" Running the vehicle assembly line with both efficiency and effectiveness is of high importance to fulfill customer requirements. Altizon was able to take up all the challenges and deliver. The solution was built in a way that it can be horizontally deployed with minimum modifications in other vehicle assembly lines in all locations. "

TVS Case Study
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Visibility Equals Accountability

Pick a manufacturing line of your choice and let Altizon digitally transform it within 4 weeks.

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