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DFX

A Platform for Digital Transformation of Your Manufacturing Operations With the Power of IoT

The Digital Platform as Dynamic as Your Business

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MACHINES + PROCESS + PEOPLE

Break data silos by unifying machine, process and operations data across IT and OT systems to enable smarter decision-making.

Advanced Analytics and AI

Derive meaningful insights and predict outcomes across the manufacturing value chain using advanced analytics and artificial intelligence.

Persona-Friendly Apps

Get started right away with a suite of business-specific manufacturing apps that span planning, production, quality, maintenance and utilities.

Unified Platform

As a unified platform, DFX offers a solution to every possible problem that could hamper your targeted results on the shop floor.

MACHINE + PROCESS + PEOPLE

We bring machine, people and processes together to break data silos and build a data lake that spans your manufacturing operations.

  • “Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made.”

    David Mariott
    David Mariott Director of IoT, Spectra Symbol
  • “Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made.”

    David Mariott
    David Mariott Director of IoT, Spectra Symbol
  • “Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.

    Dr. Ravi M. Damodaran
    Dr. Ravi M. Damodaran (President – Technology & Strategy), Varroc Group
  • “Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.

    Dr. Ravi M. Damodaran
    Dr. Ravi M. Damodaran (President – Technology & Strategy), Varroc Group
  • “Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –

    Prayas Energy Group (PEG)
    Prayas Energy Group (PEG) An Indian NGO focused on Energy Advocacy to State utilities
  • “Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –

    Prayas Energy Group (PEG)
    Prayas Energy Group (PEG) An Indian NGO focused on Energy Advocacy to State utilities
  • “Altizon’s Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security.”

    Richard Consoli
    Richard Consoli President of Cross Company ISG
  • “Altizon’s Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security.”

    Richard Consoli
    Richard Consoli President of Cross Company ISG
  • “We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives.”

    Anil Makkar
    Anil Makkar Manufacturing Director, JK Tyre
  • “We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives.”

    Anil Makkar
    Anil Makkar Manufacturing Director, JK Tyre

AI and ML Made Easy

We bring meaningful insights from your data to the fore to optimize your day-to-day as well as specific production requirements.

Persona-Friendly Solutions

We have a vast menu of solutions catering to the C-suite as well as to the employees working with the machines on the shop floor.

One Digital Factory | Many Outcomes

DFX powers your digital journey with a suite of manufacturing apps.

Real-time monitoring, analytics & alerts on production and productivity KPIs.

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Real-time & automatic process compliance, analysis, and alerts

Enable real-time condition/periodic/planned maintenance, analytics, alerts, maintenance records, & history

Digitization for paperless operations with reporting and alerts

Digitize engineering document management and rendering to different user personas

Monitoring, analytics, and alerts on key energy and utilities KPIs

Real-time track and trace, anomaly detection, and analytics

Enable dashboards, interplant operations monitoring, and analytics for the C-level

Build Machine Learning models, deployment on live streaming data

Operator Workbench to provide inputs, raise alarms, call for support and refer to the documentation

Real-time plan vs actual visibility, bottleneck identification, and analytics

Empower business users to build and publish inter-dimensional dashboards

Measurable Impact Across Verticals

Automotive

With DFX, automotive manufacturers across the globe are removing bottlenecks in operations and controlling conversion costs due to increased visibility.
icon-unplanned-downtime

REDUCED UNPLANNED DOWNTIME PER MACHINE

1,500 hours

icon-direct-labor

REDUCED LABOR COST

25%

icon-energy-utilities

REDUCED ELECTRICAL ENERGY PER PLANT

43,000 units

icon-rework

REDUCED REWORK PER LINE

450 hours

* Annual average

F & B

DFX has introduced predictability in the CPG supply chain and operations, helping manufacturers digitally trace their raw material sources and processing conditions.
icon-unplanned-downtime

REDUCED UNPLANNED DOWNTIME PER MACHINE

1,400 hours

icon-direct-labor

REDUCED LABOR COST

20 ‒ 22%

icon-production-shifts

REDUCED SHIFTS FOR THE SAME LEVEL OF DEMAND

600 shifts

icon-rework

REDUCED POOR QUALITY, YIELD OR REWORK

21%

* Annual average

Industrials

DFX is helping Industrials sector optimize the energy & consumables consumption, monitor critical machine parameters, remove bottlenecks and perform root cause analysis.
icon-unplanned-downtime

REDUCED UNPLANNED DOWNTIME PER MACHINE

2,400 hours

icon-capacity-utilization

Improved capacity utilization and insourcing

30 ‒ 35%

icon-manufacturing-lead

REDUCED TOTAL MANUFACTURING LEAD TIME

45%

icon-energy-utilities

REDUCED ELECTRICAL ENERGY PER PLANT

48,000 units

icon-order-due-date

IMPROVED ORDER DUE DATE ADHERENCE

36 ‒ 38%

Chemicals

With DFX, chemical manufacturers are breaking data silos to improve overall rolled throughput yield, reduce energy & utilities consumption and predict outcomes with increased accuracy.
icon-unplanned-downtime

REDUCED UNPLANNED DOWNTIME PER MACHINE

380 hours

icon-fuel-comsumption

REDUCED FUEL CONSUMPTION FOR HEATING

8,000 Kgs

icon-energy-utilities

REDUCED ELECTRICAL ENERGY PER PLANT

74,000 hours

icon-rework

REDUCED POOR QUALITY, YIELD OR REWORK

32%

* Annual average
Pernod Ricard India

Pernod Ricard India

Pernod Ricard benefits from Industrial AI initiative partnered with Altizon to enhance efficiency and Quality

Manufacturing data lake creation using Datonis Edge and Datonis

Unleashing power of Analytics and AI thru DFX

Continuous Improvement thru live data

Debanjan Banerjee, CIO of PRI.

” With the enablement of this digital capability around IIOT platform, we have put the foundation of our Smart Factory blueprint. The implementation of this first successful use case has demonstrated the potential impact this could have in improving productivity. Technology augmented with right processes and capability drives meaningful action, which is what we expect to see in coming months, as we extend this to other manufacturing units. Altizon’s products, best practices and experience, coupled with PRI’s strong IT and operations teams, have led to the success “

Pernod Ricard India
Sundaram Clayton Limited

Sundaram Clayton Limited

Sundaram Clayton Accelerates IIoT Led Manufacturing Transformation Journey With Altizon’s DFX

Vivek Joshi, President & CEO, of SCL

“We believe Altizon’s Datonis Digital Factory can accelerate sustainable, tangible benefits for our Digital Transformation journey. These benefits include, significantly improving throughput and productivity, turbocharge Total Predictive Maintenance excellence objectives, assuring process compliance and product quality, by facilitating end-to-end visibility of our manufacturing operations”

Sundaram Clayton Limited
SRF Case Study

SRF Connects a Complex Chemical Manufacturing Process and Drives Improvements in Product Quality

Quality improvement by deep analysis of parameters critical to the manufacturing process

Optimization of fuel and power consumption

Reduction of line breakages and improving overall productivity by predictive maintenance

Bimal Puri, VP and CIO – SRF Limited

” At SRF, we use IoT data for correlating process parameters, which helps us with better planning and cost savings. We have adopted many automation technologies and are now moving on to predictive analytics. The technology that we invested in is showing returns today. “

SRF Case Study
JK Case Study

JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis

Bridging the gap between critical processes, from mixing, calendaring and extrusion to cutting, winding and curing

Constant process quality optimization and predictive maintenance

ERP integration for increased visibility and prudent production planning

Anil Makkar, Manufacturing Director – JK Tyre

” We are using Altizon’s platform as the single source of truth for monitoring our operational KPIs and continuous improvement initiatives. We are in the process of scaling the solution to multiple plants. “

JK Case Study
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Visibility Equals Accountability

Pick a manufacturing line of your choice and let Altizon digitally transform it within 4 weeks.

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