A Platform for Digital Transformation of Your Manufacturing Operations with the Power of IoT
Datonis Digital Factory
A Platform for Digital Transformation of Your Manufacturing Operations With the Power of IoT
The Digital Platform as Dynamic as Your Business
Unified Platform
As a unified platform, Datonis Digital Factory offers a solution to every possible problem that could hamper your targeted results on the shop floor.
MACHINE + PROCESS + PEOPLE
We bring machine, people and processes together to break data silos and build a data lake that spans your manufacturing operations.
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"Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made."
Director of IoT, Spectra Symbol
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"Altizon brings great domain expertise in manufacturing and big data. They are extremely fast and agile, and reasonable in their pricing. This partnership is one of the better decisions we made."
Director of IoT, Spectra Symbol
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“Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.
(President – Technology & Strategy), Varroc Group
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“Varroc is using IT to make its business processes lean and agile. The company has partnered with Altizon Systems for implementing solutions. This is the first step in ensuring that Varroc rapidly scales Industrial IoT applications across all its plants.
(President – Technology & Strategy), Varroc Group
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“Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –
An Indian NGO focused on Energy Advocacy to State utilities
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“Altizon Systems has collaborated with social organization Prayas Energy Group to deploy technology that will help monitor how electricity is supplied in various parts of the country with the objective of improving the quality and efficiency of delivering power and making suppliers accountable “ –
An Indian NGO focused on Energy Advocacy to State utilities
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"Altizon's Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security."
President of Cross Company ISG
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"Altizon's Datonis is widely recognized and recommended by leading industry analyst firms, and is a massively scalable platform with support for device management, big-data analytics and machine learning with end-to-end security."
President of Cross Company ISG
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“We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives."
Manufacturing Director, JK Tyre
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“We are already scaling Altizon’s IIoT solution to addition plants. Our focus is to use the platform as the single source of truth for our manufacturing data, for monitoring and analyzing our operational KPIs and for our continuous improvement initiatives."
Manufacturing Director, JK Tyre
AI and ML Made Easy
We bring meaningful insights from your data to the fore to optimize your day-to-day as well as specific production requirements.
Persona-Friendly Solutions
We have a vast menu of solutions catering to the C-suite as well as to the employees working with the machines on the shop floor.
One Digital Factory | Many Outcomes
Datonis Digital Factory powers your digital journey with a suite of manufacturing apps.
Real-time monitoring, analytics & alerts on production and productivity KPIs.
Real-time & automatic process compliance, analysis, and alerts
Enable real-time condition/periodic/planned maintenance, analytics, alerts, maintenance records, & history
Digitization for paperless operations with reporting and alerts
Digitize engineering document management and rendering to different user personas
Monitoring, analytics, and alerts on key energy and utilities KPIs
Real-time track and trace, anomaly detection, and analytics
Enable dashboards, interplant operations monitoring, and analytics for the C-level
Build Machine Learning models, deployment on live streaming data
Operator Workbench to provide inputs, raise alarms, call for support and refer to the documentation
Real-time plan vs actual visibility, bottleneck identification, and analytics
Empower business users to build and publish inter-dimensional dashboards
Measurable Impact Across Verticals
Automotive
With Datonis Digital Factory, automotive manufacturers across the globe are removing bottlenecks in operations and controlling conversion costs due to increased visibility.
REDUCED UNPLANNED DOWNTIME PER MACHINE
1,500 hours
REDUCED LABOR COST
25%
REDUCED ELECTRICAL ENERGY PER PLANT
43,000 units
REDUCED REWORK PER LINE
450 hours
* Annual average
Beverage / CPG
Datonis Digital Factory has introduced predictability in the CPG supply chain and operations, helping manufacturers digitally trace their raw material sources and processing conditions.
REDUCED UNPLANNED DOWNTIME PER MACHINE
1,400 hours
REDUCED LABOR COST
20 ‒ 22%
REDUCED SHIFTS FOR THE SAME LEVEL OF DEMAND
600 shifts
REDUCED POOR QUALITY, YIELD OR REWORK
21%
* Annual average
Chemicals
With Datonis Digital Factory, chemical manufacturers are breaking data silos to improve overall rolled throughput yield, reduce energy & utilities consumption and predict outcomes with increased accuracy.
REDUCED UNPLANNED DOWNTIME PER MACHINE
380 hours
REDUCED FUEL CONSUMPTION FOR HEATING
8,000 Kgs
REDUCED ELECTRICAL ENERGY PER PLANT
74,000 hours
REDUCED POOR QUALITY, YIELD OR REWORK
32%
* Annual average
Industrials
Datonis Digital Factory is helping Industrials sector optimize the energy & consumables consumption, monitor critical machine parameters, remove bottlenecks and perform root cause analysis.
REDUCED UNPLANNED DOWNTIME PER MACHINE
2,400 hours
Improved capacity utilization and insourcing
30 ‒ 35%
REDUCED TOTAL MANUFACTURING LEAD TIME
45%
REDUCED ELECTRICAL ENERGY PER PLANT
48,000 units
IMPROVED ORDER DUE DATE ADHERENCE
36 ‒ 38%
* Annual average
Altizon Recognized by
Gartner in the 2020 Magic Quadrant
for Industrial IoT Platforms for the third consecutive year
SRF Connects a Complex Chemical Manufacturing Process and Drives Improvements in Product Quality
Quality improvement by deep analysis of parameters critical to the manufacturing process
Optimization of fuel and power consumption
Reduction of line breakages and improving overall productivity by predictive maintenance
Bimal Puri, VP and CIO – SRF Limited
" At SRF, we use IoT data for correlating process parameters, which helps us with better planning and cost savings. We have adopted many automation technologies and are now moving on to predictive analytics. The technology that we invested in is showing returns today. "
JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis
Bridging the gap between critical processes, from mixing, calendaring and extrusion to cutting, winding and curing
Constant process quality optimization and predictive maintenance
ERP integration for increased visibility and prudent production planning
Anil Makkar, Manufacturing Director – JK Tyre
" We are using Altizon’s platform as the single source of truth for monitoring our operational KPIs and continuous improvement initiatives. We are in the process of scaling the solution to multiple plants. "
TVS Motor Company Gears Up for Industry 4.0 Using Datonis and Benefits From Horizontal Deployment
Improved visibility and constant improvement in Overall Equipment Efficiency (OEE)
Reduced Mean Time to Repair (MTTR) as a result of predicting failures early on
Savings in time and effort as a result of the solution’s ability to be horizontally deployed
SK Vijay, General Manager – TVS Motor Company
" Running the vehicle assembly line with both efficiency and effectiveness is of high importance to fulfill customer requirements. Altizon was able to take up all the challenges and deliver. The solution was built in a way that it can be horizontally deployed with minimum modifications in other vehicle assembly lines in all locations. "
