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Altizon DFX

DFX: The intelligence layer for the digital factory

A modular, cloud-native platform that unifies shop-floor data, provides real-time production visibility, and powers Predictive AI models to anticipate outcomes and Generative AI for operational intelligence.
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DFX: The intelligence layer for the digital factory

The core product suites

Quality and compliance

Drive zero-defect manufacturing
  • Paperless operations: Replace paper checklists with digital workflows that ensure 100% process adherence and audit-readiness.
  • Golden batch analytics: Compare live production parameters against your best-performing runs to maintain peak consistency.
  • Predictive quality alerts: Identify parameter drifts before they result in scrap or rework, stabilizing your "First Pass Yield".
Quality and compliance

Performance and productivity

Maximize asset utilization and throughput
  • Live OEE tracking: Move beyond manual spreadsheets with real-time, automated OEE calculations across lines and plants.
  • Loss categorization: Automatically identify and rank losses, ranging from minor stoppages to performance loss.
  • Bottleneck identification: Use live views to pinpoint exactly where production flow is restricted in real-time.
Performance and productivity

Sustainability and utilities

Optimize resource utilization and carbon footprint
  • Real-time utility tracking: Monitor energy, water, and utility consumption indexed directly to units produced.
  • Waste reduction: Identify "vampire loads" and utility leaks by correlating consumption data with machine states.
  • ESG reporting: Automate the collection of environmental data for corporate sustainability compliance and carbon accounting.
Sustainability and utilities

Applied and generative AI

Turn operational data into predictive intelligence
  • Predictive outcomes: Deploy machine learning models that use historical and live data to anticipate equipment failure and quality deviations.
  • Natural language interaction: Use "Ask DFX" (GenAI) to query your factory's performance—simply ask "Which line had the most downtime last night?" for instant answers.
  • AI-powered agents: Automate root-cause analysis by letting LLM agents analyze data from maintenance logs, sensor history, and SOP documents.
Applied and generative AI

From connectivity to insights in 4 weeks

Skip the multi-year implementation cycles. Our standardized framework delivers measurable operational impact in weeks, not months.

1
Week 1: Connectivity and strategy

Define strategy: Identify high-impact lines and specific data points for the initial rollout.
Establish links: Securely connect to machines, automation systems, and key legacy processes.

2
Week 2: Data normalization

Unify data: Remotely connect and normalize raw machine data into a single "Source of Truth."
Map KPIs: Align data streams to core performance metrics like OEE, cycle time, and availability.

3
Week 3: Digital suite activation

Enable personas: Activate specific suites (Performance, Quality, or Sustainability) for targeted user roles.
Baseline performance: Begin real-time monitoring to capture baseline data and identify immediate outliers.

4
Week 4: Insights and optimization

Uncover potential: Dramatically improve KPIs by identifying hidden downtime and process deviations through live analysis.
Empower teams: Equip operations and IT with DFX Apps and BI for data-driven decision making and self-service analytics.

5
Week 6+: Predictive and generative AI

Anticipate outcomes: Transition from reactive monitoring to predictive modeling for quality and maintenance.
Natural interaction: Deploy Generative AI agents to interact with operational data using natural language.
Global scale: Benchmark performance across the entire footprint and replicate "Golden Site" configurations

Built for enterprise trust

A cloud-native architecture designed to meet the most stringent scalability and security standards.

Industrial-grade security

End-to-end encryption: Protect data at rest and in transit with AES-256 encryption and secure TLS protocols.

Compliance certified: Built on a foundation that aligns with SOC2 to ensure total data integrity.

Seamless ecosystem integration

Edge-to-cloud connectivity: Securely bridge the gap between OT (Operational Technology) and IT using industry-standard protocols like MQTT, OPC-UA, and HTTPS.

Bi-directional ERP sync: Out-of-the-box connectors for SAP, Oracle, and Microsoft Dynamics to ensure production data is always in sync with business systems.

High-availability infrastructure

Cloud-native scalability: Built on a microservices architecture that scales horizontally across lines, plants, and geographies without performance degradation.

Hybrid deployment flexiblity: Deploy on your preferred cloud provider and utilize edge computing for low-latency requirements.

Governance and access control

Enterprise SSO: Integrate with Azure AD, Okta, or other SAML/OAuth providers for centralized user management.

Granular RBAC: Role-Based Access Control (RBAC) ensures that the right people have access to the right data—from the shop floor to the C-suite.

Ready to turn shop-floor data into intelligence?

Start your 4-week journey to real-time visibility and AI-driven outcomes.
Request a demo