JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis
Learn how JK Tyre leveraged Datonis as the single source of truth for continuous process quality optimization and condition monitoring. … Read More
Digital Transformation powered by DFX for Industrials Equipment & Devices Manufacturing Industry
1500 HOURS
Reduced unplanned downtime per machinee
*Annual Average
25%
Reduced labor costs
43,000 UNITS
Reduced electrical energy per plant
450 HOURS
Reduced rework per line
Industries manufacturers must balance quality, speed, and cost to gain a competitive edge in the market. Datonis DFX, our Digital Factory suite, uses real-time data and Artificial Intelligence to enable manufacturers to boost productivity, improve efficiency, and reduce machine downtime.
DFX suite connects your machines, people, and processes to drive digital transformation. Harness the power of machine data, analytics, and AI to drive operational efficiency.
Production
Manager
Operator
Cell/ Line
Leader
Operations Manager
Maximize Throughput with Real-time Decision Making
- Real-time Visualization: Monitor the live status of your production line or cell, including key metrics such as OEE, PU, CpK, CBM alerts, and more.
- Production Tracking: Compare planned vs. actual production progress across work orders for complete oversight.
- Loss & Defect Management: Track losses, defects, request support, manage Kaizen initiatives, and maintain AM checklists efficiently.
- Document Access: Seamlessly access Standard Operating Procedures (SOPs) and essential engineering documents at any time.
- Process Adherence: Ensure compliance with established processes and receive notifications for any deviations or anomalies.
- Operator Planning: Strategically plan operator deployment to optimize resource allocation.
- SQDIP Countermeasures: Implement immediate countermeasures to maintain Safety, Quality, Delivery, Inventory, and Productivity standards.
DFX Console, DFX Productivity, DFX Quality, DFX Traceability, and DFX Checklist
Maintenance Manager
Maintenance Engineer
Minimize Unplanned Downtimes, Optimize Maintenance Schedules and Costs
- Custom Maintenance Regimes: Set up periodic, time-based, or runtime-based maintenance schedules and receive alerts to stay proactive.
- Planned Maintenance Adherence: Ensure compliance with your planned maintenance routines for optimal equipment performance.
- Preventive Maintenance Alerts: Leverage condition monitoring alerts to take preventive action before machinery failures occur.
- Real-time Downtime Tracking: Receive instant alerts on unplanned downtimes, allowing you to address ad-hoc maintenance requests promptly.
- Digitized Maintenance History: Streamline issue identification and repairs with a digital archive of maintenance records.
- AI-driven Maintenance Guidance: Utilize AI-powered insights for efficient troubleshooting and maintenance solutions.
- Spare Parts & Consumables Optimization: Effectively manage spare parts and consumables to reduce costs and avoid unnecessary delays.
- Utility Optimization: Optimize the use of essential utilities like electricity, compressed air, steam, and water to reduce waste and operational costs.
DFX Maintenance, DFX Checklist, DFX Energy, and DFX AI
Quality Manager
Quality Engineer
Reduce Direct Material Waste, Ensure Consistent Product Quality
- Real-time Process Monitoring: Track critical quality process parameters in real time to ensure optimal performance.
- Benchmarking for Control: Establish and enforce benchmarks using statistical process control (SPC) to maintain high standards.
- Defect and Process Analysis: Analyse part quality defects and correlate them with process parameters for continuous improvement.
- Consistent Batch Quality: Guarantee uniform quality across every production batch for reliable output.
- Quality Traceability: Reduce the risk of defects with full traceability, enabling root-cause analysis and quicker resolutions.
- Enhanced Compliance and Analysis: Strengthen product compliance and failure analysis with comprehensive traceability data.
DFX Quality, DFX Checklist, DFX Traceability, and DFX BI
Plant Head
Enhance Customer Experience, Drive Revenue Growth, and Innovate Manufacturing
- Order Fulfilment Visibility: Gain real-time insights into order fulfilment and plan adherence across multiple plants to ensure timely delivery.
- Capacity & Loading Optimization: Make informed decisions on plant capacity and loading for maximum resource utilization and efficiency.
- Actionable Performance Insights: Access key performance metrics that drive improvement in production and operational outcomes.
- Comprehensive KPI Monitoring: Track safety, quality, and total factor productivity KPIs for a holistic view of plant performance.
- Cycle Time Optimization: Reduce and optimize cycle times for faster production and improved throughput.
- Tool Life Optimization: Extend tool life through real-time monitoring and maintenance insights.
- TPM Adherence: Ensure Total Productive Maintenance (TPM) compliance to reduce downtime and enhance operational efficiency.
DFX Cockpit, DFX Productivity, DFX Quality, DFX Maintenance, DFX Checklist, and DFX Documents
CXOs
Data-Driven Strategies for Enhanced Competitiveness
- Global Performance Dashboard: Access a comprehensive global operations dashboard with insights by Business Unit (BU) and geography.
- Empowered Continuous Improvement: Foster a culture of continuous improvement by empowering teams with real-time data and insights.
- Deep Dive Capabilities: Hyperlink to individual plant dashboards for detailed KPI analysis and performance metrics.
- Plant-Level Metrics: Monitor key metrics like Effective Utilization, Plan Adherence, and the Plant Performance Index for operational excellence.
- Millennial Workforce Engagement: Attract and retain millennials with a modern, paperless shop-floor environment that enhances efficiency and sustainability.
DFX Cockpit, DFX BI
Data Manager
Harness the Power of Data with ML and AI
- Advanced Analytics: Leverage advanced statistics and machine learning to analyze interplant operations data for deeper insights.
- Real-time & Batch Analytics: Configure both real-time and batch analytics to monitor performance and efficiency.
- Trend Analysis: Identify improvement opportunities through trend analysis and actionable insights.
- Predictive Alerts: Receive predictive maintenance, quality, and safety alerts to prevent issues before they arise.
- Accelerated R&D: Facilitate faster research and development cycles by harnessing data-driven insights for innovation.
DFX BI, DFX Notebook
Case Studies
TVS Motor Company Gears Up for Industry 4.0 Using Datonis and Benefits From Horizontal Deployment
Learn how TVS group connected a heterogeneous assembly line and benefitted from the horizontal deployment feature of the solution. … Read More
