Enhancing Efficiency & Quality with Industrial AI at Pernod Ricard
Learn how to optimize manufacturing operations. … Read More
Digital Transformation powered by DFX for
Food & Beverages Manufacturing Industry
1400 Hours
Reduced unplanned downtime per machine
*Annual Average
22%
Reduced labor costs
600 SHIFTS
Reduced shifts for the same level of demand
21%
Reduced poor quality, yield, or rework
Food and Beverage (F&B) manufacturers need to modernize their operations by automating manual processes, eliminating paper-based systems, and integrating data across their organizations. Datonis DFX, our Digital Factory suite, uses real-time data and Artificial Intelligence to enable F&B manufacturers to keep up with consumer demands, ensure consistent quality standards and remain competitive in the increasingly demanding market. Operational improvement, improve efficiency, and optimize their operations.
DFX suite connects your machines, people, and processes to drive digital transformation. Harness the power of machine data, analytics, and AI to drive operational efficiency.
Production
Manager
Operator
Cell/ Line
Leader
Operations Manager
Maximize Yield , Meet Increasing Customer Demands
- Real-Time Visualization: Monitor line status and key performance indicators, including Line OEE, PU, CpK, and CBM alerts, in real time.
- Production Tracking: Compare planned vs. actual production statuses for all work orders.
- Bottleneck Identification: Detect floating bottlenecks to make informed decisions and streamline operations.
- Loss and Defect Management: Record losses, defects, call for support, and track kaizen activities and AM checklists.
- Document Access: Easily access Standard Operating Procedures (SOPs) and engineering documents.
- Process Compliance: Ensure strict adherence to established processes.
- Anomaly Detection: Detect anomalies in the production process to prevent quality issues and downtime.
- Operator Deployment: Efficiently plan and manage operator deployment.
- SQDIP Countermeasures: Implement effective countermeasures for Safety, Quality, Delivery, Inventory, and Productivity (SQDIP) challenges.
DFX Console, DFX Productivity, DFX Quality, DFX Traceability, DFX Checklist.
Maintenance Manager
Maintenance Engineer
Minimize Unplanned Downtimes, Optimize Maintenance Schedules and Costs
- Custom Maintenance Alerts: Set up periodic, time-based, or runtime-based maintenance regimes and receive timely alerts.
- Utilities Performance Monitoring: Track utilities performance across processes to identify and optimize energy consumption opportunities.
- Preventive Maintenance Alerts: Receive condition monitoring alerts to take preventive measures before machine failures occur.
- Real-Time Downtime Alerts: Get real-time notifications on unplanned downtimes to manage ad-hoc maintenance requests efficiently.
- Digital Maintenance History: Digitize maintenance history to quickly identify and resolve issues.
- AI Maintenance Guidance: Utilize AI for expert maintenance guidance.
- Spare Parts and Consumables Optimization: Optimize the management of spare parts and consumables.
- Utilities Optimization: Enhance the use of utilities such as electrical energy, compressed air, steam, and water.
DFX Maintenance, DFX Checklist, DFX Energy, DFX AI
Quality Manager
Quality Engineer
Deliver Consistent Product Quality, Ensure Food Safety Compliance
- High-Quality Standards with Traceability: Ensure high quality standards with complete traceability across the production process.
- Consistent Product Quality: Achieve consistent product quality through condition-based monitoring of process parameters.
- Food Safety Compliance: Manage compliance with food safety regulations using digitized data reporting.
- Waste Minimization: Minimize waste with real-time monitoring of water, energy, air, steam, and other utilities.
- Benchmarking for Process Control: Establish and enforce benchmarks for statistical process control.
- Quality Defect Analysis: Analyse part quality defects and process correlations to improve outcomes.
- Consistent Batch Quality: Ensure high-quality production for every batch.
- Enhanced Compliance and Analysis: Improve product compliance and failure analysis with robust traceability.
DFX Quality, DFX Checklist, DFX Traceability, DFX BI
Plant Head
Maintenance Head
Quality Head
Enhance Customer Experience, Revenue Growth, Innovate Manufacturing
- Order Fulfilment Visibility: Gain clear visibility into order fulfilment and plan adherence across all plants.
- Capacity and Loading Support: Make informed decisions for effective plant capacity and loading utilization.
- End-to-End Process Control: Maintain complete visibility and control over the entire production process.
- Resource Optimization: Optimize the use of raw materials, labor, and machinery based on data insights.
- Cycle Time Optimization: Reduce and optimize cycle times for improved efficiency.
- Safety and Quality KPIs: Monitor key performance indicators related to safety, quality, and total factor productivity.
DFX Cockpit, DFX Productivity, DFX Quality, DFX Maintenance, DFX Checklist, DFX Documents
CXOs
Data-Driven Strategies for Enhanced Competitiveness
- Global Operations Dashboard: Compare performance across different plants segmented by Business Unit/ Geography and identify best practices.
- Customer Insights: Leverage production data to gain insights into customer preferences and demands.
- Continuous Improvement: Empower your team to drive continuous improvement initiatives.
- Trend Analysis: Analyze historical data to identify trends and patterns that can inform future strategies.
- Millennial-Friendly Environment: Attract and retain millennials with a modern, paperless shop-floor.
- Sustainability KPIs: Enhance sustainability metrics by reducing energy consumption and minimizing environmental impact.
DFX Cockpit, DFX BI
Data Manager
Planning Manager
Harness the Power of Data with ML and AI
- Cost Analysis: Perform detailed cost analysis to identify opportunities for reducing operational expenses.
- Production Forecasting: Forecast production needs and adjust plans to meet demand effectively.
- Visualization and Reporting: Create intuitive visualizations and detailed reports to communicate findings and support decision-making.
- Advanced Statistics and Machine Learning: Build advanced statistical models and machine learning algorithms using interplant operations data.
- AI/ML Recommendations: Implement AI/ML algorithms to recommend optimal settings for maintaining product standards.
- Predictive Alerts: Leverage historical data to generate predictive maintenance, quality, and safety alerts to address issues before they escalate.
- Accelerated R&D Cycles: Facilitate faster research and development cycles with data-driven insights.
DFX BI, DFX Notebook
Case Studies
