JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis
Learn how JK Tyre leveraged Datonis as the single source of truth for continuous process quality optimization and condition monitoring. … Read More
DFX
DFX Digital Factory platform combines IoT, AI, and Data Analytics to modernize manufacturing. By creating a Digital Model of the factory, it enhances production efficiency, improves resource utilization and facilities predictive maintenance. DFX uses real operations data to improve decision making and drive innovation.
Deploy DFX to any manufacturing process to drive ROI within 4 weeks.
DFX Apps
DFX comes with a suite of apps that help you rapidly go digital.
Productivity
Monitoring and analytics of production KPIs
- CENTRAL OPERATIONAL EXCELLENCE: Leading & lagging process, cycle time reduction/optimization.
- OPERATOR: Visualize and track machine performance indicators in real time. Book losses and defects.
QUALITY
Process compliance, analytics and alerts
- CORPORATE QUALITY: Interplant process benchmarking, predictive quality models, real-time quality audit compliance.
- QUALITY MANAGER: Process compliance alerts, Cpk trends, quality rejection & scrap monitoring, process correlations with defects.
MAINTENANCE
Preventive and predictive maintenance and digitization of maintenance records
- MANAGERS: Real-time benchmarking of a class of assets, centers of maintenance excellence, real-time TPM compliance and scores, and maintenance hot spots.
- MAINTENANCE ENGINEER: Real-time MBTF & MTTR calculations for mechanical and electrical faults, work center/tool remaining-life monitoring and alert.
- MAINTENANCE MANAGER: Real-time maintenance dashboard, status of maintenance orders, and maintenance budget compliance.
CHECKLIST
Go paperless with digital forms and digital work instructions
- MANAGERS: Checklist schedule violation alerts, trend analysis of checklist data, flexible framework to define different types of checklists.
- OPERATORS: Get checklist notifications, record observations on tablets, and refer to photos and videos before making a decision on checklist items.
CONSOLE
Monitor progress, respond to alerts and ask for help
- OPERATOR: Real-time monitoring of plan vs. actual production performance, OEE, PU, process adherence, warning, and control limit violation alerts.
DOCUMENTS
Digital access to SOPs, manuals and other documents
- OPERATORS, ENGINEERS: View the latest versions of digital documents enabling them to do quality work.
- ENGINEERING DOCUMENT CUSTODIAN: Maintenance of the latest versions of engineering documents, providing role-based access to other personas in the plant.
Cockpit
Enable dashboards, interplant operations monitoring, and analytics for the C-level
Traceability
Real-time track and trace, anomaly detection, and analytics
Energy
Monitoring, analytics, and alerts on key energy and utilities KPIs
Planning
Real-time plan vs actual visibility, bottleneck identification, and analytics.
Business Intelligence
Empower business users to build and publish inter-dimensional dashboards.
End-to-end ownership
Step 1
We study your machines, automation systems and key processes and draw up an implementation strategy.
Step 2
We deploy a combination of hardware and software to build your manufacturing data lake on the cloud.
Step 3
We enable Digital Factory Apps to key user-personas to drive insights into manufacturing operations.
Step 4
We equip you with Datonis BI so that your IT teams can do self-service analytics and reporting on your data.
Step 5
Our coaching team engages for training, change management and transition to data- driven decision making.
Rapid ROI
Deploy DFX on a line or process of your choice and Altizon will digitally transform it in 4 weeks
1-2 weeks
Identify a line and define the connectivity strategy
2-3 weeks
Remotely connect, configure, and go live
4 weeks
Monitor data
1 week
Uncover potential to dramatically improve KPIs
8-12 weeks
Scale up and deploy the software in chosen areas
Case Studies
Global CPG Leader Improves Packaging Line Efficiency by 8% Using Datonis
Learn how a global CPG major used Datonis to analyze the performance of their packaging lines, identify bottlenecks and perform predictive maintenance. … Read More
SRF Limited Transitions to Predictive Quality and Optimizes Specific Fuel Consumption With Datonis
Learn how SRF Limited could accelerate their IoT-enabled digital transformation by connecting their dipping line. … Read More
