Dover Corporation
Dover needed to connect hundreds of machines across 15+ countries across the world. … Read More
Digital Transformation powered by DFX for the Automotive Manufacturing Industry
1500 Hours
Reduced unplanned downtime per machine
*Annual Average
25%
Reduced labor costs
43,000 UNITS
Reduced electrical energy per plant
450 HOURS
Reduced rework per line
Automotive manufacturers must balance quality, speed, and cost to gain a competitive edge in the market. Datonis DFX, our Digital Factory suite, uses real-time data and Artificial Intelligence to enable manufacturers to boost productivity, improve efficiency, and reduce machine downtime.
DFX suite connects your machines, people, and processes to drive digital transformation. Harness the power of machine data, analytics, and AI to drive operational efficiency.
Production
Manager
Operator
Cell/ Line
Leader
Operations Manager
Maximize Throughput with Real-time Decision Making
- Visualize real time Cell / Line status and key performance indicators like OEE, PU, CpK, CBM alerts, etc.
- Know plan vs actual production status
- Book losses, defects, call for support, kaizen, AM checklist, etc.
- Access SOPs, Engineering Documents
- Ensure Process Adherence
- Get alerted on anomalies in process
- Plan Operator deployment
- Counter measures for SQDIP
DFX Console, DFX Productivity, DFX Quality, and DFX Checklist
Maintenance Manager
Maintenance Engineer
Minimize Unplanned Downtimes, Optimize Maintenance Schedules and Costs
- Define periodic, time based or runtime-based maintenance regimes and alerts
- Ensure Planned maintenance adherence
- Condition monitoring alerts to take preventive maintenance measures before machine failure occurs
- Real Time alerts on unplanned downtimes to track ad-hoc maintenance requests
- Digitize maintenance history to help identify and repair issues quickly
- Seek maintenance guidance through AI
- Optimize spare parts and Consumables
- Optimize the use of utilities such as electrical energy, compressed air, steam, and water.
DFX Maintenance, DFX Checklist, DFX Energy, and DFX AI
Quality Manager
Quality Engineer
Reduce Direct Material Waste, Ensure Consistent Product Quality
- Monitor critical to quality processes parameters in real time
- Create and enforce benchmarks for statistical process control
- Analyze part quality defects and process correlations
- Ensure consistent, high quality for each batch of production
- Quality traceability reduces the risk of defects.
- Enhance product compliance and failure analysis with traceability
DFX Quality, DFX Checklist, DFX Traceability, and DFX BI
Plant Head
Enhance Customer Experience, Revenue Growth, Innovate Manufacturing
- Order fulfillment & plan adherence visibility across plants
- Plant capacity & loading decision support for Effective Utilization
- Actionable insights on performance metrics
- Visibility into safety, quality and total factor productivity KPI’s
- Cycle time reduction / optimization
- Tool life optimization
- TPM adherence
DFX Cockpit, DFX Productivity, DFX Quality, DFX Maintenance, DFX Checklist, and DFX Documents
CXOs
Data-Driven Strategies for Enhanced Competitiveness
- Global operations plant performance dashboard – by BU, Geography
- Continuous improvement with team empowerment
- Global operations plant performance dashboard – by BU, Geography
- Ability to hyperlink to individual plant for deeper analysis of KPIs
- Plant level – Effective Utilization, Plan Adherence, Plant Performance Index
- Attract and Retain Millennials with paperless shop-floor
DFX Cockpit, DFX BI
Data Manager
Harness the Power of Data with ML and AI
Advance statistics, machine learning building on interplant operations data
- Instream and batch analytics configuration
- Trend analysis support for identifying improvement opportunities
- Predictive Maintenance, Quality, and Safety alerts
- Facilitate faster research and development cycles
DFX BI, DFX Notebook
Case Studies
JK Tyre Achieves Continuous Process Quality Optimization and Condition Monitoring With Datonis
Learn how JK Tyre leveraged Datonis as the single source of truth for continuous process quality optimization and condition monitoring. … Read More
Global CPG Leader Improves Packaging Line Efficiency by 8% Using Datonis
Learn how a global CPG major used Datonis to analyze the performance of their packaging lines, identify bottlenecks and perform predictive maintenance. … Read More
