Enhancing Efficiency & Quality with Industrial AI at Pernod Ricard
The Customer
The Problem
The Solution
Step 1: Altizon designed an accurate data acquisition strategy.
Data-acquisition hardware and software was deployed to connect bottling lines across OEMs. High-fidelity data, directly from machines was transferred and analyzed on DFX in real-time. Integrations were made with ERP to pull production metadata to build plan vs. actual scenarios. QMS systems were integrated, and paper quality checks were digitized to bring quality data into the platform for co-relation analytics. Connected energy and water meters were deployed to collect information accurately and at the right precision.
Step 2: Leverage the power of Analytics & AI
Altizon deployed several DFX modules to drive data-driven insights. DFX Productivity: To establish baseline productivity that is accurate. To dive deep into factors that affect productivity & for insights on how to remediate. DFX Maintenance: To identify machine & process parameters that indicate an early failure. To move from periodic to predictive maintenance. DFX Quality: To establish end-to-end traceability of quality parameters. DFX Sustainability: To establish and track specific energy & water consumption. DFX Cockpit: To analyze performance across plants & establish benchmarks.
Step 3: Continuous improvement, driven by data
Altizon’s business consulting team worked with PRI’s operations team to ensure system stickiness. Ensuring that the accuracy and fidelity of the data being provided by the system could be trusted. Driving process change and system adoption across various stakeholders Measuring and presenting ROI metrics PRI initially deployed the system across 4 plants and 10 lines. Over the next two years, the solution was systematically deployed across the rest of the plants.
Benefits
Better Outcomes
10% throughput improvement over baseline within 1 year of implementation.
Reduced Costs
10% Reduction in in-direct labor cost
Better Resource Allocation
25% improvement in Mean Time to Recover (MTTR) resulting in higher availability.
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Visibility Equals Accountability
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